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Complete plant for coatings /paintings

Application

It is a ful line to produce all kinds of caotings and paintings，such as water-based paints and coatings, oil-based oil paintings and cioatings.

Working principle

Firstly,This device can independently accomplish the process of emulsifying, dispersing, grinding, refining, cooling, filtration, vacuum suction, as well as semi-automatic filling. The yeild is about 5000 ton.(It is customizale according to ur needs) 8 tanks are separately controlled by8 filters.

Introduction

YT-F型涂料成套设备

Main Features

Water-based Paint Complete Production Line consists of materials feeding system, dispersing and grinding paste system, tinting system, discharging and filtration system, pipeline system, control system, filling system, cooling, cleaning, and platform. From materials feeding to finished product packing, the whole process works under completely closed condition. Pipeline production process is with high efficiency. International advanced dispersion and grinding system is adopted to realize good fineness and stable product with good quality.

Control System

1. IPC,Touch Screen as host computer of the system are all from international famous brand to ensure the control system are reliable.
2. Adopts weight measurement and flow measurement, high precision, good stability, swift response and long service life. It measures the materials feeding/discharging accurately and display it on the host computer to avoid error caused by operator during operation to improve the product quality.
3. Programmable Logic Controller (PLC), Analog input module are all from international famous company. They are compact in structure, strong capability in anti-interference, stable and reliable.
4. On-spot control panel, MCC Cabinet, PLC box.

Remarks

As the plant is nonstandard, when u make an enquiry please send us your requirements as a reference so that we can manufacture it for you.

The following is a configuration list we have made for one of our clients, it is supplied for reference.

Configuration list for 3000-5000 tons/year Water-based Paint Complete Production Line (semi automation)

NO	NAME	SPEC	QUATIY
1	REACTOR KETTLE	500 L	1 SET
2	HORIZOANTAL SAND MILL	40 L	1 SET
3	COLOR MIXING TANK	1000 L	1 SET
4	EMULSION MEASUREMENT TANK	800 L	1 SET
5	FILTER	0.5 SM	1 SET
6	VACUUM PUMP	COMMON	1 SET
7	VACUUM BUFFERING TANK	200 L	1 SET
8	POWDER TAKING TANK	50 L	1 SET
9	LIQUID TAKING TANK	100 L	1 SET
10	ELECTRONIC CONTROL SYSTEM	Including the control cabinet, relays, thermal protection, air switches and cable lines	1 SET
11	PALTFORM	1.3.52.82 approximation (aluminum alloy pattern surface whose thickness is 3mm 2. SS 304 railing	1 SET
12	PASTE TAKING TANK	500 L	1 SET
13	FILLING MACHINE	COMMON	1 SET

Technical parameter

No.	System	Equipment	Description	Quantity(set)
1	Electric control	Electric control system	PLC Relay Heat Protector Air switch and cable conductor ect.	1
2	Absorbing system	Vacuum pump	5.5KWpump capacity :3m³/min	1
		Vacuum pump	7.5KWpump capacity:6m³/min	1
		Vacuum buffering tank	Stainless steel	2
		Liquid material sucker	Stainless steel	3
		Powder lot adding slot	Stainless steel	4
		Additives adding container	Stainless steel	6
		Liquid Batcher	US GPI Number reveals	3
3	Pulping system	Dispersing tank	1000Lairproof	1
		Dispersing tank	1500L airproof	1
		Dispersing tank	2000L airproof	1
		High shear disperser	18.5KW Double dispersing plate	2
		High shear disperser	30KW Double dispersing plate	1
		High shear disperser	37KW Double dispersing plate	1
		Horizontal sand-grinding machine	30L 22KW	1
		Basket type sand-grinding machine	22KW Frequency control Double action absorbing system	3
4	Tuning paint system	Multifunction tank	1000Lairproof,Frame mixer	1
		Tuning paint tank	2000Lairproof,paddle mixer	2
		Tuning paint tank	3000L airproof, paddle mixer	1
		Tuning paint tank	4000L airproof, paddle mixer	2
		Low-speed mixer	7.5KWPlanet cycloid Deceleration machine 85R/min	2
		Low-speed mixer	11KW Planet cycloid Deceleration machine 85R/min	1
		Low-speed mixer	11KW Planet cycloid Deceleration machine 65R/min	1
		Low-speed mixer	15KW Planet cycloid Deceleration machine 85R/min	2
5	Discharge and filter system	Air compressor	7.5KW	1
5	Discharge and filter system	Kick type bag filter	Stainless steel	4
6	Packaging system	Canned packaging	Assembly parts	2
7	Piping system	Piping system	Ball valve, adapter, stainless steel pipe and electric route	1
8	Operation platform	Operation platform	25×3×2surface:3mm,aluminium alloy tracery panel, stainless steel railing	1

Notice

Please provide your capacity and special need when enquiry happens so that we would quote you the best price as soon as possible. Tkanks for your understanding!

Inquiry：（If immediate response needed, please call (86-28-62812181) or send e-mail to kf@yonton.com）

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